The Separation Problem
some sites cannot mix supply and exhaust air at all: cleanrooms, hospitals, and hazardous or corrosive environments. Rotary wheels and plate exchangers move energy through a shared surface, so engineers turn to technologies that keep the streams fully isolated.
Heat Pipes
A heat pipe is a sealed tube filled with a working fluid. Heat evaporates the fluid at the warm end and condenses it at the cool end, moving energy with no moving parts and no cross-contamination. Heat-pipe arrays sit in a single device spanning both airstreams, making them compact and maintenance-free.
Run-Around Coils
A run-around, or coupled coil, system uses two coils connected by a pumped fluid loop. One coil sits in the exhaust, the other in the supply; the fluid carries heat from one to the other. Because the only link is the external pipe loop, the airstreams are completely separate, and the coils can be far apart.
Which to Choose
- Heat pipes: best for moderate temperature recovery in a compact footprint, no pumps, very reliable.
- Run-around coils: best when streams are distant, when liquids or gases other than air are involved, or when very high separation is required.
Practical Notes
- Heat pipes are nearly passive; size them for the operating temperature band.
- Run-around loops need a pump and freeze protection in cold sites.
- Both avoid the leakage and contamination risks of wheels, which is why separated-stream recovery is common in mines, data centers, and pharmaceutical plants.
Outlook
As air-quality and contamination rules tighten, separated-stream recovery will keep growing. Heat pipes and run-around coils give engineers a clean way to recover energy without compromising isolation.
Frequently Asked Questions
When must the two airstreams stay completely separate?
In cleanrooms, hospitals, hazardous or corrosive environments, and anywhere cross-contamination is unacceptable, energy must move while the air never mixes.
How does a heat pipe work?
A sealed tube holds a working fluid that evaporates at the warm end and condenses at the cool end, carrying energy with no moving parts and no cross-contamination between streams.
What is a run-around coil system?
Two coils in the separate airstreams are linked by a pumped fluid loop, so heat transfers through the liquid without the airstreams ever meeting.
Which should I choose?
Heat pipes are compact and maintenance-free for moderate distances; run-around coils suit streams that are far apart or where a single device cannot span both.
Frequently Asked Questions
When must the two airstreams stay completely separate?
In cleanrooms, hospitals, hazardous or corrosive environments, and anywhere cross-contamination is unacceptable, energy must move while the air never mixes.
How does a heat pipe work?
A sealed tube holds a working fluid that evaporates at the warm end and condenses at the cool end, carrying energy with no moving parts and no cross-contamination between streams.
What is a run-around coil system?
Two coils in the separate airstreams are linked by a pumped fluid loop, so heat transfers through the liquid without the airstreams ever meeting.
Which should I choose?
Heat pipes are compact and maintenance-free for moderate distances; run-around coils suit streams that are far apart or where a single device cannot span both.
Specify the right heat exchanger
Our engineers size the core to your airflow, temperature and pressure-drop budget, and select plate, rotary or heat-pipe recovery by application. Read the heat exchanger guide or contact us for a specification.
Related products
Plate, wheel or pipe recovery for HVAC and ventilation.
Stationary, high-surface-area cores for air and liquid.
High-effectiveness energy recovery for large airflows.
Passive, fully separated streams for clean applications.